High-Performance Custom Brass Threaded Fastener – Optimized for Precision Electronics & Automotive Engineering

Key Technological Advantages

1. Advanced Brass Material Innovation

   
   

   Fabricated from a specially developed brass alloy (enhanced from C3604/CW614N series), this fastener achieves a remarkable combination: 40% better thermal conductivity than standard brass grades and 35% higher fatigue resistance (tested to 50,000 load cycles without deformation). This makes it perfect for applications where heat dissipation and structural endurance are vital.
2. Revolutionary Structural Design

   
   

   The fastener’s head incorporates a patent-pending dual-slot & centering pin system. This design cuts installation time by 60%, lowers the chance of thread damage by 80%, and ensures uniform force distribution—protecting fragile mating components in high-precision electronics or automotive systems.
3. Ultra-Precision Manufacturing Processes

   
   

   Created using hybrid CNC turning and high-speed milling, the component maintains ultra-tight tolerances (±0.008mm on critical dimensions). The threads feature a custom-modified metric profile that boosts load-bearing capacity by 50%, guaranteeing stability in vibration-intensive environments like industrial robotics or heavy-duty vehicles.

Cross-Industry Applications

• Consumer Electronics: Acts as a high-precision connector in smartphones and laptops, where its enhanced conductivity ensures fast charging performance and its corrosion resistance (validated via 800-hour salt spray tests per ASTM B117) preserves aesthetics over time.
• Automotive Engineering: Serves as a fastening solution in engine compartments, leveraging heat dissipation capabilities to prevent thermal fatigue in turbocharger assemblies and maintaining integrity under extreme temperature swings (-40°C to 150°C).
• Renewable Energy: Functions as a secure fastener in solar panel mounting systems, where brass’s anti-corrosion properties and high precision enable long-term stability in outdoor, weather-exposed setups.

Customization & Quality Assurance

• Tailored Configurations: Thread specifications (M1–M8, BSW/BA), head shapes (including custom logos or functional grooves), and surface finishes (silver plating for enhanced conductivity, chromate conversion for extra corrosion protection) are all customizable.
• Rigorous Testing Protocols: Each unit undergoes optical dimensional inspection, thread fit testing (per ISO 1502), and tensile strength testing (up to 400 MPa) — with ISO 9001 and IATF 16949 certifications to back automotive and industrial quality requirements.

Logistics & Customer Support

• Packaging Solutions: Anti-corrosion vacuum packaging for marine or offshore applications; bulk reusable containers for industrial wholesale orders.
• Lead Times: Prototyping in 3–4 days (via rapid CNC machining); mass production (100–50,000 units) with delivery in 8–14 days, offering EXW/DDU terms for global destinations.
• Engineering Partnership: Our team provides CAD/CAE simulation support within 72 hours for customer designs, optimizing for manufacturability and cost-efficiency.